Lastly, a full bearing and seal kit allows you to swap out those rough or grinding bearings and prevent any oil leaks with all new seals. After placing your order, please call us at 318-615-0043 for shipping instructions. If you have broken gears or any other damaged internal parts in your old differential, we can provide replacements with your new case purchase at an additional cost. The 2014 model year 1000s and even the previous 900s came with metal carriers that were pretty much worry-free. Demand the best and get yourself a case that will handle every extreme riding situation you can throw at it.
We even threw in all 24 new spring clips! Please make sure to top the diff off with oil once you receive it. Remove the four differential mounting bolts from the bottom of frame, unplug the sensor plug, and then remove the differential from the chassis. We also utilize a bolt on cap to retain the pinion bearing instead of a snap ring, so you can service your pinion gear without destroying your seal. This keeps the mounting bolts from stripping out to ensure that no jump, whoop, or vibration will ever pull your mounting bolts out of your housing. If you have any questions about your purchase or would rather place your order over the phone, please feel free to call. Replace the plug and tighten.
Replaces Polaris roll cage part 3234466, 3235263, and 3235261, 3234907 and 3235262. This kit includes most of the critical components to rebuild your front differential. This is the hardest part and will require a good bit of force. Our noise be gone kit is a must needed upgrade over the stock components. Follow instructions on each page for the warranty or return process.
No internal parts are included with this purchase. It uses 6061 aluminum available in both cast and billet and includes steel helical inserts to make it as strong as possible. Please make sure to top the diff off with oil once you receive it. This price includes installing our upgraded bearing kit, custom shims to set the lash on the ring and pinion gears and also bench load test your diff before we ship it back. With all the needle bearings in place, you will slide the assembly back into place. We want you out of the trail as quickly as possible.
Stop wasting your money on factory cases and buy the last case you will ever need. Pull the spindle far enough out to slip off of and over the end of the axle. We offer a full one year warranty against breakage of this cage. You will need a small funnel with a filler tube to avoid making a huge mess. Before your new case is shipped back to you, it will be completely tested and guaranteed to function flawlessly.
You will need to install all of the spring clips onto the new aluminum carrier, and then install all the needle bearings. Stop wasting your money on factory cases and buy the last case you will ever need. These differentials are not only a work of art, they are the most extreme heavy duty differential available. Lay them in the other diff half in the same direction you will reassembling it. Whether you pile it up or your buddy took it for an innocent test ride, we've got you covered.
Next we include a set of 20 hardened steel rollers that are precision ground to have a perfect rolling surface. How to make a warranty claim? Remove the retaining clip and use a puller to create a gap between bearing and the drive-gear assembly. The cover o-rings are not included as these can normally be re-used. Starting with a clean machine, chock the rear wheels, jack the front end up off the ground and safely secure with jack stands. Now go to step 15.
Replaces Polaris part numbers: 3235625, 3235485, 3235486. Are you tired of the dealer telling you the noise is acceptable? Demand the best and get yourself a case that will handle every extreme riding situation you can throw at it. Remove the outer front-axle cotter keys with a pair of side cutters, remove the 27mm castle nuts, the spring washer and the brake calipers. Collect all of the loose bearing pins and all of the spring clips. If you have broken gears or any other damaged internal parts in your old differential, we can provide replacements with your new case purchase at an additional cost. Please give us a call for more details or to place your order. Press the bearing off of the shaft and remove the spacer.